You've had 2 different types of bar installed -- The first set with the 800 hours was likely a heat-treated set. These are casehardened, but will tend to crack, especially in the area behind the holes where the fine threaded mounting bolts are installed from underneath. It's hard to get chrome plating to bond well to hard material,so chrome chips off somewhat readily but you have tha advantage of the casehardening for wear, and the hardened bars are also stiffer. Several years ago, JD had a lot of complaints about chrome chipping so they went to a standard bar with chrome plating in order to provide for a better bond. Also pretty much eliminated cracking of the structure. However, as you've observed, these bars aren't as rigid. I will point out however, that the plating on these bars should have still been very good after only 200 hours. This appears to be a bad plating job -- if the wear is inconsistent from bar-to-bar, that's likely what it is. If all bars are worn about the same, it may be that you've been into some crops which have required you to carry thru a large amount of dirt, etc. -- in this stuff it's very hard to maintain thin chrome plating on the corners of bar teeth. Other possibility is that your concave is worn badly enough that you're required to close it up very tightly for thresh. This will also erode chrome plating quickly. Hope this is reasonably clear.